Warehouse Efficiency Improvement

A leading industrial glove manufacturer was struggling with 60% on-time shipments across the different channels. The warehouse capacity was constrained for different process areas and overtimes were continuing to increase. Scalability to support growth did not exist. The Oφ team was tasked with transforming the warehouse operations to support scalability, improve service levels, increase productivity and to leverage the existing facility through a layout redesign

Benefits identified include

15 – 25% improvement in receipt thru putaway
50 – 60% improvement in returns operations
35 – 50% improvement in pick, pack and ship process through batch/wave/zone/cluster picking
60 – 70% reduction in cycle count labor
Slotting and layout redesign extended the capacity by an additional 20%

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Enthusiastic Adoption

From the functionalities to the user interface – everything is designed to suit the customer based on input from the potential users. The adoption of the system is immediate and natural with little training or change management

Universal Data

One system enables universal data collection across the entire supply chain, simplifies access and enhances data integrity. Customers can quickly and easily access all relevant supply chain data in one place.

Finger-tip Analytics

Our advanced analytics and planning engines leverage data in the Universal data layer. Deeper insights across the entire supply chain generate actionable recommendations that benefit the global organization rather than local functional departments.

Collaborative Problem Solving

Seamless unification of processes across different functional areas provides real-time visibility into cross-functional decisions as they happen and promotes enhanced collaboration.

Lightening deployment

What usually takes months to implement in traditional enterprise systems, takes weeks to implement in Oφ. Start using the system and realize value faster than ever.

Exception Based Management

Important exceptions are identified and presented to the stakeholders in an actionable way. Inadequate stock, order end-dates, delivery delays etc. are promptly flagged. Exceptions warrant human intervention. The system takes care of the mundane.

Real-time Visibility and Response

Users get real-time visibility into the progress of processes and can flag, analyze and respond without delays. We enable complete control and seamless cross communication across functional silos to avoid latency.